EOS Trusted Purity Blog

Recycled transformer oil EOS® Premium: Trusted by municipal utilities

Written by Kilian Gerbl | Nov 25, 2025

The challenges facing municipal utilities and local authorities are growing: the expansion of renewable energies, increasing loads due to electromobility and heat pumps, and bottlenecks in the procurement of new transformers pose new challenges for grid operators every day. Anyone who wants to guarantee security of supply must operate existing plants longer and more reliably – and do so sustainably. A decisive factor here is the right insulating oil for the transformers. For municipal utilities in particular, EOS® Premium insulating oil, a recycled oil from Electrical Oil Services (EOS®), offers a sustainable and technically safe solution for operating plants reliably for longer. 

 

Municipal utilities under pressure: What challenges do existing transformers pose for a secure energy supply?

Rising energy demand, ageing infrastructure and long lead times for new transformers are currently posing major challenges for municipal and regional utilities. The safe operation of existing plants is becoming a key factor for a stable energy supply – and requires sustainable, reliable solutions. 

 

Challenges faced by municipal, regional and community utilities in transformer management 

  • Supply bottlenecks for transformers: New devices are often only available after more than a year. This is due to material shortages, limited production capacities and growing demand from renewable energies. If a transformer fails, it is almost impossible to compensate for the supply shortfall at short notice.  
  • Ageing infrastructure: Many local network transformers are over 30 years old. This increases the risk of failure and maintenance costs. The condition of the insulating oil serves as an early warning signal: as the oil ages, it loses its dielectric strength, and moisture and deposits impair the insulation and thus the performance of the transformer.  
  • New burdens from the energy transition: Photovoltaics, heat pumps and charging points are changing the load profiles in the grids. Feed-back and load peaks increase the thermal load – the transformer oil ages faster and the stress increases. 
  • Sustainability and cost pressure: Municipal utilities are expected to operate more efficiently and in a more climate-friendly manner. Since investments and new installations often have to wait, the focus is shifting to extending the service life of existing assets.  
  • Standards and compliance: IEC standards 60296:2020 and 60422 define quality and testing requirements for insulating oils. Municipal utilities must guarantee that the transformer oils they use are free of pollutants – in particular polychlorinated biphenyls (PCBs) – and comply with the standard requirements. Standard compliance also plays a central role in tenders and audits.   

 

Beyond the technical and economic challenges, municipal utilities must not lose sight of their customers’ expectations. According to an analysis by PwC Germany, the future strategic direction of utilities is closely linked to the needs of their end customers – whether they are sustainability-focused, digitally oriented or regionally engaged. The decisive factor is to combine technical reliability with a clear value proposition and tangible customer benefits. 

So how can municipal utilities continue to operate their existing transformers safely, efficiently and sustainably – even under these demanding conditions? 

 

How can municipal utilities operate their existing transformers safely, economically and sustainably?   

Supply security is not achieved solely through new facilities, but above all through the forward-looking use of existing resources. Regularly monitoring and maintaining transformers, knowing the quality of the insulating oils and relying on high-quality transformer oils are all important steps towards preventing failures and significantly extending the service life of your equipment.   

This turns maintenance into a strategic measure – and operational reliability into a real competitive advantage: 

  • Extending service life instead of replacing transformers – Extending the service life of existing transformers is currently the simplest way to ensure energy supply. Municipal utilities that regularly have the condition of their transformers and insulating oils checked and rely on high-quality oils can significantly reduce the risk of failure and increase the performance of their transformers – and with high-quality recycled insulating oils, they also support the municipality's sustainability goals.  
  • Compliance with standards creates trust - The use of transformer oil that has been tested in accordance with international standards creates trust – both internally and externally. The IEC 60296:2020 and IEC 60422 guidelines for monitoring and maintenance play an important role. This allows municipal utilities to stay on the safe side – technically, regulatory and in terms of audits or tenders.  
  • Part of a sustainable overall concept – Many municipal utilities today define sustainability holistically: from energy generation to network technology. With recycled insulating oil, they can visibly reduce the carbon footprint of their network operations – an advantage that can also be used for communication purposes. Electrical Oil Services supports this approach with clear quality certification, traceability and decades of experience in recycling insulating oils. 

 

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The solution: EOS® Premium recycled transformer oil combines quality, sustainability and availability 

Electrical Oil Services recommends EOS® Premium to turn short-term procurement into a strategic investment in supply security and cost-effectiveness. It is a recycled product that is precisely tailored to the above requirements. 

EOS® Premium combines high technical performance with proven sustainability – and can thus become a crucial component in ensuring the supply security of municipal utilities.   

 

What advantages does EOS® Premium recycled transformer oil offer municipal utilities?  

1. Technically equivalent to new transformer oil – compliant with IEC 60296:2020

EOS® Premium meets the current requirements of IEC 60296:2020 for recycled mineral insulating oils and can be used in transformers without restriction as a substitute for new oil. The transformer oil is carefully analysed, processed and approved according to clearly defined quality parameters. Municipal utilities benefit from a product that is ready for immediate use and meets all relevant safety and operating standards.

2. EOS® Premium supports runtime extension in times of transformer shortages  

In times when new transformers are scarce and expensive, it is crucial to keep existing equipment safe and reliable in operation. Electrical Oil Services supports municipal utilities with recycled EOS® Premium and maintenance work that extends the service life of existing transformers and increases their performance. This enables municipal utilities to fulfil their supply obligations even if new transformers are delayed in delivery.

3. Sustainable within a closed loop – the EOS® Closed Loop model 

Electrical Oil Services' recycling concept is based on the closed loop principle: used insulating oils from transformers are first analysed for quality, then cleaned and processed into EOS® Premium insulating oil that is as good as new. This saves valuable resources and reduces CO₂ emissions by more than half compared to new oil.

4. EOS® Premium ensures cost efficiency across the transformer life cycle 

Recycled transformer oil such as EOS® Premium not only reduces resource consumption, but also lowers the total cost of ownership of a transformer. The use of high-quality reprocessed insulating oil delays the need for expensive transformer replacements, while maintaining a high level of operational safety and electrical properties.  

 

Would you like to learn more about the recycled insulating oil EOS® Premium? 

Do you have questions about its areas of application, compliance with standards, or the transition to recycled insulating oils? 

The Electrical Oil Services team will be happy to provide tailored advice – from laboratory analysis to the delivery of new or regenerated insulating oil for your transformer fleet. 

 

If you would like to learn more about our working methods and EOS®’s commitment to quality, we also recommend the following articles: 

 

 

Conclusion: Optimal supply security with EOS® Premium recycled transformer oil  

The challenges facing the energy industry are not getting any smaller – quite the contrary. Municipal utilities are caught between their supply mandate, investment pressure and sustainability goals. Those who opt for intelligent solutions now can successfully master this balancing act.   

Electrical Oil Services offers municipal utilities a pragmatic, immediately available approach with recycled EOS® Premium 

  • Technically reliable and IEC-compliant,  
  • sustainable and resource-efficient in a closed cycle,  
  • developed to keep existing transformers running safely for longer.  

For municipal utilities that embed sustainability in their operating strategies, recycled transformer oils make a measurable contribution to the circular economy – and provide a transparent argument that can be documented in sustainability reports.  

This makes transformer oil a strategic factor for security of supply and future viability. After all, those who operate their plants with foresight not only ensure stable grids, but also greater sustainability in the energy system of tomorrow.    

 

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